MANUFACTURER • SUPPLIER • STOCKIST • EXPORTER

Flat Face Lap Joint Flange (FF)

Ferrobend manufactures and supplies premium quality Flat Face Lap Joint Flanges (FF) engineered for frequent dismantling, corrosion-resistant piping systems, and easy alignment during installation and maintenance. Designed to work with a lap-joint stub end, the loose flange arrangement allows the flange to rotate freely around the pipe, providing convenient bolt-hole alignment and repeated disassembly while maintaining reliable performance in industrial piping, chemical processing, petrochemical, water treatment, and process piping applications.

ISO 9001:2015 Third Party Inspection EN 10204 3.1 MTC Global Export Ready
ASME API DIN EN ISO JIS GOST BSI
Flat Face Lap Joint Flange (FF)
What Is a Flat Face Lap Joint Flange
01 — WHAT IS FLAT FACE LAP JOINT FLANGE

What Is a Flat Face Lap Joint Flange?

A Flat Face Lap Joint Flange (FF LJ Flange) is part of a two-piece lap joint assembly consisting of a loose backing flange and a stub end. The backing flange fits over the stub end and remains free to rotate, making bolt-hole alignment easier during installation. The stub end is welded to the pipe, while the backing flange provides the bolting connection.

The flat face design provides a broad gasket seating surface, while the rotating backing flange makes the assembly suitable for frequent disassembly, maintenance, and low-pressure piping applications. It is also commonly used with cast iron and other sensitive equipment, subject to the applicable standard, material, pressure class, and service conditions.

A key advantage of the Lap Joint Flange design is material flexibility. A carbon steel backing flange can be paired with a corrosion-resistant stub end, such as stainless steel or nickel alloy, helping reduce material costs while providing corrosion resistance at the wetted end of the connection.

Why Choose Flat Face Lap Joint Flanges

Easy Bolt-Hole Alignment

The loose backing flange can rotate around the stub end, simplifying alignment of opposing flange bolt holes.

Cost-Effective Material Combination

A carbon steel backing flange can be paired with a stainless steel or nickel alloy stub end for suitable corrosive services.

Frequent Disassembly

The connection can be unbolted and reassembled without disturbing the welded stub end, making maintenance easier.

Protects Sensitive Equipment

The flat face design helps minimize excessive localized loading on cast iron, FRP, and plastic equipment.

Maintenance Friendly

The Lap Joint assembly allows easier access for inspection, cleaning, and system maintenance without cutting or re-welding the pipe.

02 — WHY CHOOSE

Why Flat Face Lap Joint Flange Is Preferred?

Flat Face Lap Joint Flanges (FF LJ Flanges) are preferred where easy bolt-hole alignment, frequent disassembly, and material flexibility are important. The loose backing flange can rotate around the stub end, making installation and maintenance easier without disturbing the welded pipe connection. The design also allows a suitable corrosion-resistant stub end to be combined with a lower-cost backing flange, making it a practical choice for low-pressure and general industrial piping systems.

03 — ENGINEERING DESIGN

Design & Construction of Flat Face Lap Joint Flange

The Flat Face Lap Joint Flange (FF LJ Flange) is a two-piece flange assembly designed for easy installation, bolt-hole alignment, and frequent maintenance in suitable piping applications. It consists of a Lap Joint Stub End permanently welded to the pipe and a loose backing flange that fits over the stub end and remains free to rotate.

Two-Piece Construction

  • Lap Joint Stub End – The stub end is butt-welded to the pipe and provides the gasket-facing sealing surface at the lap. It can be manufactured from a corrosion-resistant material to suit the process service.
  • Loose Backing Flange – The backing flange slides over the stub end and transfers the bolt load to the joint. Its ability to rotate makes bolt-hole alignment easier during installation.

Flat Face Design

The flat face provides a broad gasket seating area, while the rounded transition at the lower bore allows the backing flange to fit properly over the stub end. This construction supports reliable sealing and makes Flat Face Lap Joint Flanges particularly useful where frequent disassembly, material flexibility, and easy maintenance are important.

Design & Construction of Flat Face Lap Joint Flanges
04 — ADVANTAGES

Advantages of Flat Face Lap Joint Flange

Flat Face Lap Joint Flanges (FF LJ Flanges) offer a flexible and economical solution where easy bolt-hole alignment, frequent disassembly, and material flexibility are important. The loose backing flange can rotate around the stub end, simplifying installation, while the stub end material can be selected separately to suit the process fluid. This makes the design particularly useful for maintenance-intensive, low-pressure, and general industrial piping applications.

Easy Bolt-Hole Alignment

The rotating backing flange simplifies alignment with opposing flange bolt holes during installation.

Material Cost Savings

A lower-cost carbon steel backing flange can be combined with a stainless steel or alloy stub end where corrosion resistance is required.

Frequent Disassembly Friendly

Allows easy unbolting, inspection, gasket replacement, and maintenance without disturbing the welded stub end.

Protects Sensitive Equipment

The flat face design helps minimize excessive localized loading on cast iron, FRP, and PVC equipment.

Flexible Material Selection

The stub end material can be selected independently to provide suitable corrosion resistance and fluid compatibility.

Advantages of Flat Face Lap Joint Flanges
06 — MATERIALS WE OFFER

Materials Available for
Flat Face Lap Joint Flanges

Ferrobend manufactures Flat Face Lap Joint Flanges in a comprehensive range of Stainless Steel, Carbon Steel, Alloy Steel, Duplex Stainless Steel, Super Duplex Stainless Steel, Nickel Alloys, Titanium, Copper Alloys, and other special engineering materials for demanding industrial applications.

05 — TECHNICAL SPECIFICATIONS

Flat Face Lap Joint Flange Specifications

Dimensional Standards

Pressure Ratings

Standard Pressure Rating
ASME B16.5 Class 150 – 2500
DIN / EN PN 10 – PN100
JIS B2220 10K

Forming Methods

Hot Forged

Shaped by heating a solid billet and compressing it under high pressure, aligning the grain flow for superior strength and pressure resistance.

Plate Machining

Machined directly from a flat metal plate without forging — a cost-effective option for low-pressure or non-critical applications.

View Full Dimension Table (1/2"– 24", DN15–DN600)

✓ Tested & Certified

Our products are tested and certified as per international quality standards with complete traceability and documentation.

View Full QA & Testing Process →

Need Flat Face Lap Joint Flanges for Your Project?

Precision Engineering. Technical Expertise. Global Supply.